ZScan

ZScan by senswork - Fast, simple & fully automated in-Line 3D Inspection

The ZScan offers ultra fast, high-density 3D scanning, alignment and comparison to CAD model within seconds. No spraying of parts required.

Ideal for measuring aluminium die cast parts, stamped and bent parts or battery bus bars.

Watch the Demo Video

3D Scanning of Large Objects

The ZScan multi-sensor system guarantees high-resolution, seamless 3D scanning of large objects. The modular concept allows direct integration into a wide variety of manufacturing processes. Our 3D calibration, specially developed for ZScan, using high-precision spherical targets, allows sensors to be calibrated with a free spatial arrangement and the scan data from up to 8 scanners to be combined spatially.

Request the ZScan presentation: info@senswork.us

Benefits of ZScan

  • High-resolution, seamless 3D scanning of large objects

  • Different axis configurations for a wide variety of applications

  • Contains senswork VC 3D, one of the fastest 3D point cloud frameworks worldwide

  • Unique multi-sensor calibration enables free spatial arrangement of up to 8 sensors

  • Optimized for fast data evaluation in inline processes

  • The modular concept allows direct integration into a wide variety of manufacturing processes

Features of ZScan

  • Multi-sensor calibration of the position and the transport direction of 3D scanners

  • Automatic alignment of scan data on a reference object

  • Comparison of scan data against a wide variety of CAD formats

  • Fit 3D planes, lines, circles, spheres, cylinders and cones in point clouds

  • ICP (Iterative Closest Point) for multiple area scans and triangle mesh calculations

  • Spatial detection and elimination of outliers

Ideal for:

Workflow Comparison: Current SPC vs ZScan


Data Sheet ZScan

ZScan S

ZScan M

ZScan L

Scan Volume X, Y, Z
(X= Axial Direction,
Y = Depth, Z = Height)

Xmax: 2000 mm
Y = 300 mm
Z = 200 mm

Xmax: 3000 mm
Y = 700 mm
Z = 500 mm

Xmax: 6000 mm
Y = 1000 mm
Z = 1000 mm

Resolution Z

23 µm

49 µm

87 µm

Resolution Y

60 µm

134 µm

205 µm

Resolution X

Depending on the scan time
Typical: 0.2 mm

With our clients´ complex challenges in mind, we designed and developed our powerful and fast ZScan.

Automotive industry

  • 3D measurement of large assemblies and comparison with CAD

  • Determination of three-dimensional defects such as bubbles or blisters on vehicle body-in-white parts

  • Determination of form deviations for manual or automatic straightening processes


Food / Beverage industry

  • Volume determination of cut goods such as meat, fish, cheese, ...

  • 3D data provision for cutting systems




Wood industry

  • 360 ° scanning of lengthways goods

  • Scanning of block format goods without shading

  • Volume determination and defect detection




3D Scanning of Rotational Symmetric Objects

The ZScan multi-sensor system guarantees high-resolution, seamless 3D scanning of rotational symmetric objects, such as gear wheels, stators and rotors. Two or more lasers on one axis of rotation capture the parts to be inspected in three dimensions. The modular concept allows direct integration into a wide variety of manufacturing processes. Our 3D calibration, specially developed for ZScan, using high-precision spherical targets, allows sensors to be calibrated with a free spatial arrangement and the scan data from up to 8 scanners to be combined spatially.

Ideal for rotational symmetric objects.

senswork Inc

CAMERA INSPECTION SYSTEMS


senswork is an expert in machine vision systems and specializes in optical inspection, industrial image processing and testing equipment manufacturing. Our ready-to-use camera technologies for automation and quality assurance are used every day by our renowned customers in numerous industries. This includes 3D inspection, optical measuring systems, position detection, completeness control as well as surface and label inspection (OCR and OCV). Whether it is the initial feasibility study or a complete integration of camera inspection systems – our clients can rely on our extensive experience and on our customer-specific systems.


contact

senswork Inc

2109 West Market Street

Suite 154

Johnson City, TN 37604

+1 423.283.8550

info@senswork.us